Operator splitting for the numerical solution of free surface flow at low capillary numbers

Free surface flows are pervasive in engineering and biomedical applications. In many interesting cases—particularly when small length scales are involved—surface forces (capillarity) dominate the flow dynamics. In these cases, computing the flow together with the shape of the surfaces requires specialized solution techniques. This article investigates the capabilities of an operator splitting/finite elements method at handling accurately incompressible viscous flow with free surfaces at low capillary numbers. The test case of flow in the downstream section of a slot coater is used for three reasons: (1) it is an established benchmark; (2) it represents an idealized, yet industrially relevant flow; (3) high-fidelity results obtained with monolithic algorithms are available in literature. The flow and free surface shape attained with the new operator splitting scheme agree very satisfactorily with the results obtained with monolithic solvers. Because of its inherent computational simplicity, the new operator splitting scheme is attractive for large-scale simulations, three-dimensional flows, and flows of complex fluids.